Huatao Group-Vibrating Screen Technology Solution and Service for Quarry & Mining Industry Since 2008.
HUATAO Group Success Story: Enhancing Efficiency in Phosphate Ore Processing with Customized Polyurethane Screens
Client Challenge
A leading phosphate mining enterprise sought to boost production capacity while maintaining precise particle classification. Despite using internationally renowned five-deck high-frequency fine screens and polyurethane screens (0.4mm aperture), their existing system achieved a throughput of 70–72 tons/hour but lacked optimal grading precision.
HUATAO Solution
HUATAO delivered a tailored five-deck high-frequency fine screening system integrated with our proprietary polyurethane fine screen mesh (0.4mm aperture), designed for high-load mineral processing. Key innovations included:
l Advanced Polyurethane Material: Superior wear resistance and anti-clogging design for extended service life (4–12 months).
l Optimized Slot Geometry: 45% open area ratio, enhancing screening efficiency and throughput.
l Multi-Layer Precision: Five-deck configuration for accurate particle separation across critical size ranges.
Performance Results
In rigorous comparative trials against the client’s existing international brand equipment, HUATAO’s solution demonstrated:
| Metric | HUATAO | Competitor | Advantage |
| Throughput | 70–72 t/h | 70–72 t/h | Equal |
| Screening Efficiency | +1.17% | Baseline | Superior |
| Undersize Yield | Baseline | ||
| Screening Efficiency | |||
| 0.16mm Fraction | +0.91% | Baseline | Superior |
| 0.16–0.20mm | +0.60% | Baseline | Superior |
| 0.20–0.32mm | +0.16% | Baseline | Superior |
Why HUATAO?
1. Material : high-quality polyurethane materials ( LANXESS) imported from USA
2. Life time: 3-8 times higher wear life in wet screen than wire mesh.
3. Working time: not less than 6 months, with high screening rate, reduce the frequency of screen change.
4. Aperature Size: 0.045mm -8.0mm
5. Suit for : Derrick TH48-30, TH48-42, TH56-42,TH56-30 Etc.
6. Size: OEM size and Lable
Whatever 1040*700mm or some other size, we can design according to your request.
7. Industry: Industrial Mining, Coal Washing, Silica Vibrating etc.
8. Package
1) Courier by FedEx or Ups etc with Carton Box to saving shipping cost.
2) By Sea with Fiberboard box to protect the PU Screen Panels.
Client Feedback
“HUATAO’s screens delivered unmatched grading accuracy, directly contributing to higher product quality and ROI. Their technical support ensured seamless integration with our existing line.”
Contact HUATAO
Elevate your mineral processing efficiency with our high-performance screening solutions. Visit [www.tufflexscreen.com or www.huataoscreen.com] or email annie.lu@huataogroup.com for a customized proposal.
Keywords: Polyurethane Fine Screen, High-Frequency Screening, Mineral Processing, Phosphate Ore Classification
HUATAO Group – Innovating Efficiency, Delivering Results.